top of page

TOYOTA (ポカヨケ) POKA YOKE EXAMPLE

  • Writer: Maz
    Maz
  • Feb 6
  • 1 min read

The Toyota Production System places a lot of value on the avoidance of mistakes in an attempt to reduce the need for costly rework and repairs, as well as the expensive inspections that precede and follow the repair and rework. This process of “mistake proofing” is called “Poka Yoke” (ポカヨケ). In the video below, we show an example of this poka yoke principle that Toyota used in the past in their manufacturing process. It should be noted that today’s technology obviously allows for much more sophisticated solutions.   



 
 
 

Recent Posts

See All
7 QUALITY TOOLS MISUNDERSTANDINGS

In practice, we see a great deal of misconceptions about the 7 Tools of Quality, also known as the 7 Basic Tools. These are: scatter plots, Pareto charts, tallies, control charts, Ishikawa diagrams, h

 
 
 
"THE MBA, MY WORST MISTAKE!"

It was a rainy evening in Maastricht, a not particularly big city in the South of Holland. It had been raining non stop for 3 weeks and if you wouldn't know better, you would wonder why the heavens do

 
 
 

Comments


bottom of page